# 38254K
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Symptoms:
Cause:
The input shaft contacts the forward drum bore ID due to tight clearances and accumulated bushing wear.
Correction:
Install the Sonnax oversized seal rings after boring the forward drum to the recommended diameter.
GM 4L80-E and 4L85-E forward drums are often replaced due to wear of the sealing ring bore caused by contact with the input shaft. Contact between shaft and drum occurs because of looseness/wear of the support bushings and tight clearance between shaft and drum bore. Worn drums can be salvaged by machining away the worn area, increasing the bore I.D. to .900" and installing these Sonnax oversized outer diameter forward drum sealing rings. The oversized seal diameter restores proper sealing with the larger bore, while the increased clearance reduces future wear by making clearance consistent with other applications.
Note: Tool kit is not required but is highly recommended to prevent damage to the new oversized sealing rings when inserting the input shaft into the machined forwared drum I.D. bore.
Specifications:
38254K Instruction Sheet